Bimetal SWIP on overlaying technology

Steel Work Innovation Plate – is a two-layer metallic material that composes an integral part. The sheet consists of two different metals, which can be steel and its alloys, firmly interconnected throughout the contacting.
In bimetal layers have different functions and are called the main one and built-up. The main layer assumes mechanical loads and the built-up layer has a high wear resistance and performs a protective function.

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Main layer

assumes mechanical stress

 

Deposited layer

performs a protective function

 

Features of the production of SWIP sheets for surfacing technology

Maximum wear resistance is achieved through the use of our own patented
production technology, which implies full automation of the surfacing process, allowing
control all its parameters: the value of the welding current, arc voltage, electrode overhang,
stability of surfacing speed, temperature regime of the deposited layer, speed of transverse movement
electrodes.

Main layer

The main layer of bimetal can made as from ordinary low carbon steel and from heat resistant steel. On him robotic powder surfacing special wear resistant coating.

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THE BUILT-UP LAYER

The built-up layer may contain carbides, as well as carboborides, nitrides of iron and alloying elements. In the process of overlaying, materials from both domestic and foreign manufacturers are used.

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BIMETAL SHEET SWIP

Choice of the desired composition allows to achieve an optimal indicator of hardness and maximum operating temperature. Characteristics depend on the working conditions of the product, the nature and intensity of wear.

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See the full catalogue of bimetal sheets SWIP of standard sizes on overlaying technology

see the catalogue

BIMETAL SWIP ON EXPLOSION WELDING TECHNOLOGY

Together with the Institute of Electric Welding named after E. O. Paton we developed and implemented a joint project for the bimetal production, which is obtained by the pulse method. In this type of bimetal sheets, the strength and mechanical loads are carried by the main layer of inexpensive steels and alloys, and the built-up layer of stainless steels, titanium, brass, zirconium and other alloys serves to protect against the effects of corrosive environment, thermal wear and other factors.

The pulse method of producing multilayer metals is a perspective process, which allows to obtain work parts and products of various sizes and various compositions of metals and alloys.

Allows to make parts and equipment that can not be produced by traditional methods

It is possible to produce any batch: from one piece to hundreds of tons per month

After welding, the physical and mechanical properties of the welded metals or alloys arepreserved

The greatest strength of the connection between materials is achieved

Allows to provide short production time and efficiency in orders fulfilment

Production has a lower cost compared to traditional overlaying

See the full catalogue of bimetal sheets SWIP of standard sizes on explosion welding technology

see the catalogue

WHAT TASKS DOES BIMETAL SWIP SOLVES?

The advantage of a two-layer metal is the possibility of production of end products of almost any shape, taking into account rolling and bending. Assembling, joining and fixing bimetal products on the protected surface is performed either by welding or by bolting, studs, etc.

Protection of equipment
against any type of wear
Increase of equipment
service life by 4 times
Lining weight
reduction up to 50%
Reduced maintenance
and repair costs
Reducing operating costs
for equipment maintenance
Lower production
costs
Increased equipment
performance
Lack of long
production downtimes
No need to purchase
new equipment

THE ADVANTAGES OF BIMETAL SWIP OVER OTHER TYPES

An independent laboratory conducted comparative metallographic studies. That is why we are confident in our products and take responsibility for the trouble-free operation of repaired and reconditioned equipment during the warranty period.

1

20 times higher durability than low alloy steels

2

5 times higher durability than 110G13 armour, HARDOX

3

Reduction of the lining thickness and, accordingly, its weight

4

Dense fusion of the built-up metal between rolls, layers and base metal

COMPARISON OF BIMETAL PLATES SWIP

with the main steel types under the Brinell scale

Strength indicator

Types of steel

 

 

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IN WHAT INDUSTRIES ARE BIMETAL SHEETS SWIP USED?

Bimetal application areas are very different. This material allows enterprises to protect production equipment or equipment for engineering maintenance that has been subjected to wear and needs to be extended. Bimetal is actively used in the manufacture of reactors, columns, heat transfer equipment and various containers.

Mining area

 

Steelmaking industry

 

Cement industry

 

Chemical industry

 

Electric-power industry

 

Port facilities

 

Coal processing industry

 

RESULTS OF OUR CLIENTS

For 12 years of its existence, the company has gained invaluable experience in the field of increasing the resource of process equipment and has established itself as a reliable partner. Expert knowledge and skills of specialists of the company allowed our customers to make production more efficient and successful.

In the blast furnace shop No. 1 of PJSC ArcelorMittal Kryvyi Rih, the design of the skip of a blast furnace with a bimetallic SWIP lining made it possible to increase the service life of the equipment by 4 times
Protection of the equipment of the radial sump of PJSC ArcelorMittal Kryvyi Rih against hydroabrasive wear increased the service life of this equipment by more than 5 times
As a result of the installation of the reception funnel produced by Steel Work LLC for DC-1 of PJSC ArcelorMittal Kryvyi Rih, the equipment overhaul period was reduced several times, as well as the maintenance costs were reduced

IN WHICH COUNTRIES DO WE WORK?

We entered the international market very quickly by using advanced technologies and latest scientific developments in our activity. Today, our customers are located in more than 10 countries around the world, and we constantly develop the geography.

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